Small Bottling Machine for Water, Juice & Beverage Filling
The small bottling machine is a compact packaging device designed for liquid products such as water, fruit juice, and beverages. It features a compact design, simple operation, and a small footprint, and is capable of performing processes such as filling and capping. It is widely used in small beverage plants, pilot production projects, laboratories, and small-batch production settings, and supports various bottle shapes and production capacity requirements.
- Filling Volume: 10–500ml
- Output Speed: 10–30 bottles/min
- Filling Accuracy: ≤±1%
- Power Supply: 220V/50Hz, 10–120W.
- Working Air Pressure: 0.4–0.6MPa
Price: $9,800–$1,7000
Introduction
Small bottling machines—also known as a small bottle filling machine or compact bottling equipment—are primarily used for the automatic filling and capping of liquid products such as water, fruit juice, and beverages. The equipment features a compact design, a small footprint, and is easy to operate and maintain, making it suitable for small-batch and small-to-medium-scale production needs. As a small bottle filling machine solution, it can be customized according to bottle type, output, and product characteristics. The production capacity of a single machine typically ranges from 500 to 3,000 bottles per hour, and it is widely used in small beverage plants, pilot production projects, and specialty product packaging.
Structure small bottle filling machine
- Material Storage:
Stores liquids awaiting filling; equipped with filtration and agitation components - Metered Filling:
The core component of the equipment, precisely controlling the volume of liquid filled - Bottle Conveyance and Positioning:
Conveys bottles and secures their position to ensure accurate alignment during filling - Pneumatic Power:
Utilizes compressed air to drive cylinders and pumps to perform filling operations - Electrical Control:
Sets filling parameters, detects bottles, and manages the machine’s start, stop, and operation - Frame Protection and Support:
A stainless steel frame supports the entire machine, collects waste liquid, and levels the equipment
Small bottling machine Working Principle
- Rinsing: Bottles are conveyed by the bottle air-conveyor system via a bottle star wheel to the three-in-one filling machine. The bottle rinsing machine’s turntable is equipped with bottle clamps; the clamps grip the bottle necks and flip them 180° along a guide rail, positioning the bottle necks downward. In a designated area of the bottle washer, nozzles spray bottle-washing disinfectant or water to rinse the inner walls of the bottles. After rinsing and draining, the bottles—still held by the bottle clamps—rotate another 180° along the guide rail, positioning the bottle openings upward.
- Filling: The cleaned bottles are discharged from the bottle washer via the bottle star wheel and conveyed to the filling machine. Once inside the filling machine, the bottles are held in place by a neck support plate gripping the bottle mouth. The filling valve moves up and down via a valve lifting mechanism driven by a cam. Pressure filling is used. After the filling valve descends and makes contact with the bottle mouth, it opens to complete the filling process. Once filling is complete, the valve rises away from the bottle mouth, and the bottles pass through a neck-gripping transfer star wheel into the capping machine.
- Capping: The anti-rotation blade on the capping machine grips the neck of the bottle, keeping it upright and preventing rotation. The capping head rotates both around its own axis and on the capping machine; driven by a cam, it performs the actions of picking up the cap, placing it on the bottle, screwing it on, and releasing the cap, thereby completing the entire capping process. Finished bottles are transferred from the capping machine to the output conveyor chain via the bottle discharge wheel and are then conveyed out of the three-in-one bottling machine.
Specifications
This small bottling filling machine features a compact design and flexible configuration to meet a variety of filling requirements. The parameters below list key specifications, including filling capacity, bottle dimensions, and filling accuracy. Custom configurations are available to meet specific production needs.
| Capacity(for 500ml) | 2000 | 3000-4000 | 5000-6000 | 8000-12000 | 13000-15000 | 15000-20000 |
| Suitable Bottle Shapes | Circular or square | |||||
| Bottle Diameter(mm) | Dia50-Dia115mm | |||||
| Bottle height (mm) | 160-320mm | |||||
| Compressor Air | 0.3-0.7Mpa | |||||
| Washing Medium | Aseptic water | |||||
| Rinsing Pressure | >0.06Mpa <0.2Mpa | |||||
| Application | water bottling plant sale | |||||
| Total Power (KW) | 4.4kw | 4.4kw | 4.4kw | 5.2kw | 6.2kw | 7.8kw |
| Overall Dimensions | 2.3*1.9m | 2.5*1.9m | 2.8*2.15m | 3.1*2.5m | 3.8*2.8m | 4.5*3.3m |
| Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m | 2.6m |
| Weight(kg) | 2500kg | 3200kg | 4000kg | 4500kg | 6500kg | 8000kg |
Details
The following are high-definition detail pictures of the small bottling machine. Multi-angle close-up shows filling nozzles, conveying station, PLC control cabinet, and other core parts.
Features Small bottling machine
Well-Engineered Design
Compact structure, sophisticated control system, user-friendly operation, and high level of automation.
Easy Bottle Changeover
Changing bottle shapes requires only replacing the star wheel in the capping section and the curved guide plate.
Clean and Easy to Clean
All parts in contact with the product are made of high-quality stainless steel, with no process dead spots, making them easy to clean.
Precise Filling
High-speed filling valves ensure accurate liquid levels with no product loss, meeting all filling process requirements.
Reliable Capping
The capping head uses a magnetic constant-torque device to ensure capping quality without damaging the bottle caps.
Safety Protection
Equipped with comprehensive overload protection devices to effectively safeguard both the equipment and the operator.
Application Small bottling machine
- Drinking Water Industry: Filling of 5-gallon barrels with purified water or mineral water
- Beverage Processing Industry: Liquid filling and production for fruit juices, carbonated drinks, teas, etc.
- Grain and Oil Processing Industry: Dispensing and filling of edible oils, blended oils, and other oil products into barrels
- Alcohol Production Industry: Large-volume barrel filling operations for beer, baijiu (Chinese spirits), fruit wines, etc.
- Personal Care & Household Products Industry: Large-volume filling of laundry detergents, cleaning agents, disinfectants, etc.
- Food & Seasoning Industry: Quantitative filling of syrups, edible oils, and sauces into large barrels.
Drinking Water Industry
Beverage Processing Industry
Grain and Oil Processing Industry
Alcohol Production Industry
Personal Care & Household Products Industry
Food & Seasoning Industry
Custom Small bottling machine
The small bottling machine can be customized based on the customer’s product type, packaging specifications, production capacity, and factory layout. We offer flexible adjustments ranging from equipment structure and filling methods to the level of automation, helping customers obtain small-scale bottling solutions tailored to their specific production needs.
- Filling Methods
Gravity-fed, piston-type, or flowmeter-based filling systems are configured based on the characteristics of different liquids, such as water, fruit juice, beverages, and dairy products. - Production Capacity
Equipment speed can be adjusted according to production volume requirements, with configurations available for various bottle-per-hour capacities. - Bottle Types and Specifications
Supports packaging specifications such as PET bottles and glass bottles in various materials, capacities, and sizes. - Automation Configuration
Choose between semi-automatic or fully automatic operating modes, and configure auxiliary equipment such as bottle sorting, rinsing, capping, and labeling. - Materials and Sanitary Standards
Parts in contact with the product can be made of food-grade stainless steel to meet various production standards. - Complete Line Solutions
We provide complete small-scale bottling production line solutions—from water treatment and filling to packaging—tailored to your facility space and production processes.
Small bottling machine Manufacturer and Supplier
Snowy Owl Water is a professional small bottling machine manufacturer and supplier, providing compact and efficient solutions for small-scale water, juice, and beverage filling applications. We offer a wide range of small scale bottling machines, including small bottle filling machines, compact beverage filling machines, mini bottling systems, and customized small-scale bottling solutions. Our machines can integrate essential equipment such as bottle rinsing units, filling machines, capping machines, conveyors, coding systems, and packaging units to meet different production requirements. Designed for easy operation, stable performance, and flexible production, our small bottling filling machines are suitable for startups, small beverage factories, laboratories, and pilot production projects.
Whether you are launching a new beverage business or upgrading an existing filling process, we provide customized small bottling equipment solutions based on your product type, bottle size, production capacity, and factory layout. From equipment selection and system configuration to installation, commissioning, and technical support, our experienced team delivers reliable small bottle filling machine solutions for various liquid packaging applications. Contact us today to get a suitable small bottling machine solution and competitive quotation.
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